CODE

DESCRIPTION

VENDOR

CAPACITY

1

RAW MATERIAL PREPARATION UNIT

211

HC

01

DOUBLE HAMMER CRUSHER

DEG

750 tph

Crusher Type : Double Rotor Hammer Crusher, Rotor Specification: φ2.030x1.755mm, Feeding Inlet: 1.940x2.535 mm,

Max Feeding Size: 1.000x1.000x1.000 mm. Discharge Size: ≤70mm (90%), Hammer Number (each rotor): 39 pcs.,

Capacity: 750 t/h (max 850t/h) , Motor Voltage: 6.000V/50HZ, Power: 630 kW x 2, Weight of biggest part (rotor): 29 ton

211

AC

01

APRON CONVEYOR for LIMESTONE

DEG

1000 tph

Type : 2.000x12.000 heavy duty apron feeder, Baffle box inner size: 1.800mm.,Feeding Speed: 0,04 ~ 0,145m/s,

Max. Capacity: 400 – 1.000 tph, Drive: Planetary gearbox with FC motor with stopper, Motor: 75 kW

211

AC

02

APRON CONVEYOR for CLAY

DEG

250 tph

Type : 1.250x16.000 heavy duty apron feeder, Baffle box inner size: 1.150mm, Feeding Speed: 0.03 ~ 0,078m/s,

Max. Feeding Capacity: 100 – 250 tph, Driving: Planetary gearbox with FC motor with stopper, Motor: 22 kW

2

Raw Material Storage Unit

01

CIRCULAR STORAGE

BEDESCHI

30.000 tons

291

311

ST

RE

01

01

Material : Clay, Marl and Limestone, Bulk Density: 1,3 t/m³, Grain Size: 0-80mm, Moisture: 8% max.

Resting Angle: 38˚, Pile External Diameter: 80m, Diameter of Rails: 81m, Pile Internal Diameter: 6m.

Pile Height: 14.3m., Pile Section: 260m² , Total Storage Volume: 30.000 tons, Reclaiming Useful Volume : 24.500 tons
STACKING MAX CAPACITY: 900 tph
RECLAIMING MAX CAPACITY: 500 tph

3

Raw Material Grinding Unit

361

RM

01

VERTICAL ROLLER MILL

PFEIFFER

350 tph

Table Diameter: 4.500 mm., Product Rate: 350 tph guaranteed, 400 tph expected
Finished product fineness: 15% residue on 0.090mm, Specific Power Consumption: 6,5 kWh/ton

4

Electrostatic Filter Unit

421

EP

01

ELECTROSTATIC FILTER

ELEX

4.000 tpd

Direct operation Nominal : 245’967 m³/h Gas volume (STP wet), 422’519 m³/h Gas volume, P. mbar –20

Direct operation Maximal : 290’266 m³/h Gas volume (STP wet), 498’616 m³/h Gas volume, P. mbar -20
With RMM : 428’680 m³/h Gas volume (STP wet), 640’635 m³/h Gas volume, P. mbar -20

5

Gas Conditioning Tower

441

CT

01

COOLING TOWER

ELEX

Nominal operation : 205’292 m³/h Gas volume (STP wet), 520’744 m³/h Gas volume, P. mbar -48
Maximal operation : 225’822 m³/h Gas volume (STP wet), 609’129 m³/h Gas volume, P. mbar -66

6

Preheater Tower

441

Z

PREHEATER TOWER

IKN

3.500/4.000

In Line Calciner – ILC, 5 Stage Cyclone, Single Stream, Guaranteed : 3.500 tpd, Expected: 4.000 tpd
2 Calciner Burners, Fuel Split : 60/40, Fuels :Heavy Fuel Oil and Coal

441

FN

01

ID FAN

VENTIOELDE

451

BU

01

KILN BURNER

FCT

451

BU

02

CALCINER BURNER

FCT

7

Rotary Kiln Unit

461

KL

01

ROTARY KILN

IKN

4,4 m. D x 64 m, Guaranteed 3.500 tpd, Expected 4.000 tpd, Number of Supports: 3, Kiln Inclination: 3,5%, Kiln Drive: Single

8

Clinker Cooler

471

GQ

01

CLINKER COOLER

IKN

3.500/4.000

Cooling Interval: 140⁰C / 65 ⁰C above ambient, Fixed Inlet: 3,8m x 7rows, sloped 15º, Pendulum Section: 3,8m x 59 rows, sloped 2º,

Aerated Surface: 80,3m², Clinker Load: 43,6t/m², Vent air volume at upset: 399.240m³/h at 300 ⁰C

471

RC

01

CLINKER ROLLER CRUSHER

IKN

9

Clinker Cooler Dedusting Unit

471

EP

01

CLINKER COOLER ELECTROSTATIC FILTER

Nominal operation : 172’498 m³/h Gas volume (STP wet), 360’451 m³/h Gas volume, P. mbar -5
Maximal operation : 426’240 m³/h Gas volume (STP wet), 186’183 m³/h Gas volume, P. mbar -5

10

Cement Grinding Unit I and II

561

BM

01

CEMENT MILL - Ø 4.2x14.5

DEG

100 tph

Grinding Mill Size: Ø4,2 m.×14,5m.L., Grinding Process: Close Circuit, Drive: Side Drive Double pinion self alligning gearbox
Bearing: Slide Shoe Bearing, Mill rotation speed: ~16 rpm. , Grinding Media: 216 ton (is not included)

561

SR

01

DYNAMIC SEPARATOR (DEG 4.000)

DEG

Separator type : High efficient dynamic separator, Rotor Diameter : 2.780 mm., Nominal Air Flow : 164,900 m³/h
Motor : 110 kW, 1500 rpm, Gearbox : Conical Type Drive Gearbox, Drive : with frequency converter

Grinding Mill Size: Ø4,2m.×14,5m.L., Grinding Process: Close Circuit, Drive: Side Drive Double pinion self alligning gearbox
Bearing: Slide Shoe Bearing, Mill rotation speed: ~16 rpm. , Grinding Media: 216 ton (is not included)

11

Coal Grinding Unit

L61

RM

01

VERTICAL ROLLER COAL MILL

PFEIFFER

24 tph

Table Diameter: 2.250 mm., Throughput Rate: 24 tph finished product, Finished product fineness: 10-15% residue on 0.090mm

5% residue on 0.090mm for Petcoke, Specific Power Consumption: 6,5 kWh/ton

L61

SC

01

MILL FEEDING SCREW CONVEYOR

PFEIFFER

24 tph