CODE

DESCRIPTION

VENDOR

CAPACITY

1

RAW MATERIAL PREPARATION UNIT

211

HC

01

DOUBLE HAMMER CRUSHER

DEG

750 tph

Crusher Type :  Double Rotor Hammer Crusher, Rotor Specification:  φ2.030x1.755mm, Feeding Inlet:  1.940x2.535 mm,

Max Feeding Size: 1.000x1.000x1.000 mm. Discharge Size:  ≤70mm (90%), Hammer Number (each rotor):  39 pcs.,

Capacity:  750 t/h (max 850t/h) , Motor Voltage:  6.000V/50HZ, Power:  630 kW x 2,  Weight of biggest part (rotor):  29 ton

211

AC

01

APRON CONVEYOR for LIMESTONE

DEG

1000 tph

Type : 2.000x12.000 heavy duty apron feeder, Baffle box inner size:  1.800mm.,Feeding Speed:  0,04 ~ 0,145m/s,

Max. Capacity:  400 – 1.000 tph, Drive:  Planetary gearbox with FC motor with stopper, Motor:  75 kW

211

AC

02

APRON CONVEYOR for CLAY

DEG

250 tph

Type :  1.250x16.000 heavy duty apron feeder, Baffle box inner size:  1.150mm, Feeding Speed:  0.03 ~ 0,078m/s,

Max. Feeding Capacity:  100 – 250 tph, Driving:  Planetary gearbox with FC motor with stopper, Motor:  22 kW

2

Raw Material Storage Unit

01

CIRCULAR STORAGE

BEDESCHI

30.000 tons

291

311

ST

RE

01

01

Material :  Clay, Marl and Limestone, Bulk Density:  1,3 t/m³, Grain Size:  0-80mm, Moisture:  8% max.

Resting Angle:  38˚, Pile External Diameter:  80m, Diameter of Rails:  81m, Pile Internal Diameter:  6m.

Pile Height:  14.3m., Pile Section:  260m² , Total Storage Volume:  30.000 tons, Reclaiming Useful Volume :  24.500 tons 
STACKING MAX CAPACITY:  900 tph
RECLAIMING MAX CAPACITY:  500 tph

3

Raw Material Grinding Unit

361

RM

01

VERTICAL ROLLER MILL

PFEIFFER

350 tph

Table Diameter: 4.500 mm., Product Rate: 350 tph guaranteed, 400 tph expected
Finished product fineness: 15% residue on 0.090mm, Specific Power Consumption: 6,5 kWh/ton

4

Electrostatic Filter Unit

421

EP

01

ELECTROSTATIC FILTER 

ELEX

4.000 tpd

Direct operation Nominal : 245’967 m³/h Gas volume (STP wet), 422’519 m³/h Gas volume,  P. mbar –20

Direct operation Maximal : 290’266 m³/h Gas volume (STP wet), 498’616 m³/h Gas volume,  P. mbar -20
With RMM                          : 428’680 m³/h Gas volume (STP wet), 640’635 m³/h Gas volume,   P. mbar -20

5

Gas Conditioning Tower

441

CT

01

COOLING TOWER

ELEX

Nominal operation  : 205’292 m³/h Gas volume (STP wet), 520’744 m³/h Gas volume, P. mbar -48
Maximal operation  : 225’822 m³/h Gas volume (STP wet), 609’129 m³/h Gas volume, P. mbar -66

6

Preheater Tower

441

Z

PREHEATER TOWER

IKN

3.500/4.000

In Line Calciner – ILC, 5 Stage Cyclone, Single Stream, Guaranteed : 3.500 tpd, Expected: 4.000 tpd
2 Calciner Burners, Fuel Split : 60/40, Fuels :Heavy Fuel Oil and Coal

441

FN

01

ID FAN

VENTIOELDE

451

BU

01

KILN BURNER

FCT

451

BU

02

CALCINER BURNER

FCT

7

Rotary Kiln Unit

461

KL

01

ROTARY KILN

IKN

4,4 m. D  x 64 m,  Guaranteed 3.500 tpd, Expected 4.000 tpd, Number of Supports: 3, Kiln Inclination: 3,5%, Kiln Drive: Single

8

Clinker Cooler

471

GQ

01

CLINKER COOLER

IKN

3.500/4.000

Cooling Interval: 140⁰C / 65 ⁰C above ambient, Fixed Inlet: 3,8m x 7rows, sloped 15º, Pendulum Section: 3,8m x 59 rows, sloped 2º,

Aerated Surface: 80,3m², Clinker Load: 43,6t/m², Vent air volume at upset: 399.240m³/h at 300 ⁰C

471

RC

01

CLINKER ROLLER CRUSHER

IKN

9

Clinker Cooler Dedusting Unit

471

EP

01

CLINKER COOLER ELECTROSTATIC FILTER

Nominal operation :  172’498 m³/h Gas volume (STP wet), 360’451 m³/h Gas volume, P. mbar -5
Maximal operation : 426’240 m³/h Gas volume (STP wet), 186’183 m³/h Gas volume, P. mbar -5

10

Cement Grinding Unit I and II

561

BM

01

CEMENT MILL -  Ø 4.2x14.5

DEG

100 tph

Grinding Mill Size: Ø4,2 m.×14,5m.L., Grinding Process: Close Circuit, Drive: Side Drive Double pinion self alligning gearbox
Bearing:   Slide Shoe Bearing,  Mill rotation speed:   ~16 rpm. , Grinding Media:   216 ton (is not included)

561

SR

01

DYNAMIC SEPARATOR  (DEG 4.000)

DEG

Separator type    : High efficient dynamic separator, Rotor Diameter     : 2.780 mm.,  Nominal Air Flow    : 164,900 m³/h
Motor     : 110 kW, 1500 rpm, Gearbox    : Conical Type Drive Gearbox,  Drive     : with frequency converter 

Grinding Mill Size: Ø4,2m.×14,5m.L., Grinding Process: Close Circuit, Drive: Side Drive Double pinion self alligning gearbox
Bearing:   Slide Shoe Bearing,  Mill rotation speed:   ~16 rpm. , Grinding Media:   216 ton (is not included)

11

Coal Grinding Unit

L61

RM

01

VERTICAL ROLLER COAL MILL

PFEIFFER

24 tph

Table Diameter: 2.250 mm., Throughput Rate: 24 tph finished product, Finished product fineness: 10-15% residue on 0.090mm

 5% residue on 0.090mm for Petcoke, Specific Power Consumption: 6,5 kWh/ton

L61

SC

01

MILL FEEDING SCREW CONVEYOR

PFEIFFER

24 tph